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Protanium Controller Box – 3D printable model from Thingiverse Thingiverse

Protanium Controller Box

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This is a reverse-engineered model of the controller box for a Protanium e-bike set. Replacement parts are hard to get in the USA, and my controller box broke into many pieces.

It is not quite a drop-in replacement. You will need:
* four (4) longer, M5 55mm bolts
* four (4) M5 nuts. The nuts slip right into the wells on the top piece.
* The original had some brass inserts that were molded into the plastic, which I can't replicate.
* two (2) countersunk M4 6mm machine screws, for the bottom cover. The plastic rivets might still work, but mine broke.
* one (1) standard size -141 o-ring for the gasket groove around the battery connection. The original gasket is glued into the pice. A -141 o-ring will stay in with friction.
* to drill out or tap the holes for the screws in the battery connection cover - pilots are provided.

2019-02-02: deepened the nut wells for the botls to make assembly easier.

2019-01-28: changed nut wells to M5, which is what the originals are.

Source
Thingiverse
What you need to print this: Intermediate Low confidence
Single piece Hardware needed
Supports 1/3
Assembly 0/3
Settings 1/3
Bed size 0/3
Post-process 1/3
Printer
FDM / FFF
File format
STL
Material
PLA
Min. bed size
50 mm (Small)
Post-processing
Hardware
Software
Cura, PrusaSlicer, or similar
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