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Junior Hacksaw – 3D printable model from Thingiverse Thingiverse

Junior Hacksaw

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A hacksaw frame that takes 6-inch "junior" hacksaw blades.

Unlike full size 12-inch blades which have a hole at each end, the junior blades have a small pin at each end. In this design two M3 x 8mm socket head screws guide the blade and trap the pin, holding the blade securely.

To fit the blade slip the handle end into place then flex the frame to allow the far end to be slotted in to position. The flexing of the frame provides tension to keep the blade taut.

Clearly the practical usefulness of this is limited, in that you are unlikely to have 6-inch blades lying around without also owning a hacksaw frame, and if you go to the store to buy blades you might as well also pick up a frame, since they are very cheap.

But it is functional and does work. The tension provided by the flexing of the frame is sufficient to keep the blade taut and I have made cuts in wood and aluminium with it. I thought the use of socket head machine screws to form a slot and retention mechanism that
Source
Thingiverse
What you need to print this: Intermediate Low confidence
Why?
very large print
Single piece Hardware needed May need scaling or splitting
Supports 1/3
Assembly 0/3
Settings 1/3
Bed size 3/3
Post-process 1/3
Printer
FDM / FFF
File format
STL
Material
PLA, Wood PLA
Min. bed size
300 mm (Extra large)
Post-processing
Hardware
Software
Cura, PrusaSlicer, or similar
Same designer, more platforms

mdkendall also publishes on

30 additional models across 2 more platforms

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