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XT60 Plug Bracket – 3D printable model from Thingiverse Thingiverse

XT60 Plug Bracket

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It sure would be nice not to have to take an electric airplane apart to plug in the battery. The problem is that to handle the current the switch would be about the size of the motor. So the question becomes how to complete the battery connection from outside the aircraft.

I got to thinking that I could use a battery connector as an external plug so I went searching and found that HobbyKing does carry such an item. But why buy when you can print?

I took a T60 connector and carefully measured it and created a "bulkhead mount" for it. My first try had the size a little too small so I changed the dimensions by 0.5mm and grew another. I also decided I needed a means to mount it through the side of the aircraft and since the connector requires quite a pull or push I made a large flange on both items to distribute the load. Since having the external plate sticking into the air stream was bad enough I printed the countersink for the fasteners into the plate.

The connector is glued in
Source
Thingiverse
What you need to print this: Beginner Low confidence
Single piece
Supports 1/3
Assembly 0/3
Settings 1/3
Bed size 0/3
Post-process 0/3
Printer
FDM / FFF
File format
STL
Material
PLA
Software
Cura, PrusaSlicer, or similar
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